A stone crushing plant with a production capacity of 80-120 tons per hour (TPH) serves as a pivotal system in various construction and infrastructure projects. Such plants are engineered to turn large rocks into usable aggregates and provide robust solutions for different stages of the crushing process. At Sbm company, we specialize in offering state-of-the-art crushers, mills, and various heavy industrial equipment, and our 80-120TPH stone crushing plants are designed to deliver exceptional performance while ensuring efficiency and reliability. This article delves into the unique features of an 80-120TPH stone crushing plant, essential equipment, operational workflow, and its myriad benefits and applications.

Overview of 80-120TPH Stone Crushing Plant Capabilities

The 80-120TPH stone crushing plant is a streamlined and efficient mechanism equipped to produce a range of aggregate sizes to suit various construction requirements. Its capability of handling up to 120 tons of material per hour makes it suitable for medium-scale construction projects. The plant is adept at crushing diverse types of rocks, ranging from granite and basalt to limestone and quartzite.

These plants are designed with flexibility in mind, allowing for quick adjustments to accommodate different feed sizes and output specifications. The inclusion of preliminary feeders ensures consistent and controlled material flow into the primary crusher, optimizing the initial crushing process. Furthermore, these systems can be configured to produce multiple aggregate sizes simultaneously, enhancing productivity and operational efficiency.

At Sbm, we take pride in offering highly automated and user-friendly 80-120TPH plants. Our products are equipped with advanced monitoring systems that provide real-time feedback on operational status, helping to minimize downtime and ensure continuous production. The reliability and adaptability of our plants make them an invaluable asset for any construction or mining operation.

Key Equipment in an 80-120TPH Crushing Plant

An 80-120TPH stone crushing plant typically comprises several critical pieces of equipment, each engineered to perform specific functions that contribute to the overall efficiency of the plant. At the heart of the system lies the primary crusher. Sbm offers a range of jaw crushers and impact crushers designed to handle varying rock hardness and material sizes. Our jaw crushers provide high crushing ratios and robust performance, while our impact crushers are ideal for producing finely crushed materials.

The secondary crushing stage usually features cone crushers or vertical shaft impact crushers (VSIs), which further reduce the size of the aggregates. Sbm’s cone crushers are known for their high performance, minimal maintenance, and extended service life, while our VSIs excel in producing finely crushed, uniform particles suitable for concrete and asphalt applications.

Additional components such as vibrating screens, conveyors, and feeders play vital roles in sorting, transporting, and delivering the crushed material to different stages of the processing workflow. Sbm’s advanced screening systems ensure precise separation of aggregates by size, providing high-quality final products ready for use in various construction applications. Our robust conveyor systems are designed to handle heavy loads and ensure uninterrupted material flow throughout the crushing plant.

Operational Workflow of an 80-120TPH Crushing Plant

The operational workflow of an 80-120TPH stone crushing plant starts with the raw material being transported to the primary crusher. Typically, a vibrating feeder oversees this initial step, ensuring a consistent and controlled feed rate to optimize the primary crushing operation. The primary crusher breaks down large rocks into intermediate-sized pieces, making them easier to handle and process in subsequent stages.

Following the primary crushing, the material is conveyed to secondary crushers for further size reduction. Depending on the desired final product, Sbm’s range of cone crushers or VSIs can be employed at this stage. These crushers refine the material further, producing uniformly sized aggregates that meet specific project requirements. Throughout this process, the material passes through several vibrating screens, which separate it according to size before it moves along to the next stage or directly to storage.

Once the material has been fully processed, it is transported via conveyors to stockpiles or directly loaded onto trucks for delivery. The entire process is monitored and controlled using an advanced automation system that ensures optimal plant performance. Sbm’s equipment is designed to work seamlessly together, providing an efficient, reliable, and productive operational workflow that minimizes waste and maximizes output.

Benefits and Applications of 80-120TPH Plants

80-120TPH stone crushing plants offer numerous benefits, making them a preferred choice for a wide range of construction and infrastructure projects. One of the primary advantages is their ability to produce high-quality aggregate materials in large quantities. These aggregates are essential for creating strong and durable concrete, asphalt, road base materials, and other construction products. Additionally, the plants’ versatility allows for the processing of various types of stone, catering to different project needs.

Another significant benefit is the enhanced efficiency and productivity these plants provide. The integration of advanced automation systems and consistent operational controls ensures minimal downtime, reduced operational costs, and improved output. Sbm’s 80-120TPH plants are engineered to withstand the rigors of continuous operation, guaranteeing long-term reliability and performance. This results in a lower total cost of ownership and a higher return on investment for our clients.

Sbm’s 80-120TPH stone crushing plants are also environmentally friendly, featuring dust suppression systems and noise reduction measures to minimize the environmental impact of crushing operations. By adhering to stringent environmental standards, our plants contribute to sustainable practices in the construction and mining industries. Whether for large-scale infrastructure projects or smaller construction endeavors, Sbm’s stone crushing plants provide the ideal blend of efficiency, reliability, and versatility.

In conclusion, Sbm’s 80-120TPH stone crushing plants are designed to deliver unparalleled performance and efficiency in medium-scale construction and mining operations. Our comprehensive range of crushers, screens, conveyors, and other equipment ensures that every stage of the crushing process is optimized for maximum productivity. The versatility, reliability, and advanced automation of our plants make them the preferred choice for producing high-quality aggregate materials. By choosing Sbm, you benefit from our commitment to excellence, innovation, and customer satisfaction, ensuring that your projects are completed successfully and sustainably.